Research on the Cutting Performance of Self-Lubricating Tools with Micro-Texture of the Front and Back Surfaces

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Izvoz citacije: ABNT
ZHANG, Yan ;SUN, Haodong ;LI, Qi ;SUN, Kaiming ;MOU, Yuanjing ;ZHANG, Shihong .
Research on the Cutting Performance of Self-Lubricating Tools with Micro-Texture of the Front and Back Surfaces. 
Articles in Press, [S.l.], v. 0, n.0, p. , january 2025. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/sl/article/research-on-the-cutting-performance-of-self-lubricating-tools-with-micro-texture-of-the-front-and-back-surfaces/>. Date accessed: 03 apr. 2025. 
doi:http://dx.doi.org/.
Zhang, Y., Sun, H., Li, Q., Sun, K., Mou, Y., & Zhang, S.
(0).
Research on the Cutting Performance of Self-Lubricating Tools with Micro-Texture of the Front and Back Surfaces.
Articles in Press, 0(0), .
doi:http://dx.doi.org/
@article{.,
	author = {Yan  Zhang and Haodong  Sun and Qi  Li and Kaiming  Sun and Yuanjing  Mou and Shihong  Zhang},
	title = {Research on the Cutting Performance of Self-Lubricating Tools with Micro-Texture of the Front and Back Surfaces},
	journal = {Articles in Press},
	volume = {0},
	number = {0},
	year = {0},
	keywords = {PCBN tool; micro-texture of front and back surfaces; lubrication status; cutting force; surface roughness; chips; },
	abstract = {To enhance the cutting performance of PCBN tools, a novel hexagonal micro-texture has been proposed. Three-dimensional models of both traditional and micro-textured tools were established, and the turning process was simulated using finite element analysis. The impact of the texture's position on tool performance was examined, and the micro-textured turning tool was prepared for orthogonal experiments to analyze cutting force, surface roughness, tool wear, and chip formation. The results indicated that, compared to the conventional tool (T1), the cutting force of the front and rear face textured tool (T4) was reduced by an average of 16.87%. Additionally, the surface roughness of the workpiece measured 1.51 μm, which is 37.6% lower than that of the T1 tool. The average wear width of the rear face was 3.86 μm, representing a 28.1% reduction compared to the conventional tool, demonstrating improved wear resistance, a larger chip bending radius, fewer burrs, and easier fracture. Furthermore, the cutting force decreased by an average of 6.41% with the incorporation of solid lubricant. Therefore, tools featuring micro-structures on both the front and back surfaces exhibit superior cutting performance.},
	issn = {0039-2480},	pages = {},	doi = {},
	url = {https://www.sv-jme.eu/sl/article/research-on-the-cutting-performance-of-self-lubricating-tools-with-micro-texture-of-the-front-and-back-surfaces/}
}
Zhang, Y.,Sun, H.,Li, Q.,Sun, K.,Mou, Y.,Zhang, S.
0 January 0. Research on the Cutting Performance of Self-Lubricating Tools with Micro-Texture of the Front and Back Surfaces. Articles in Press. [Online] 0:0
%A Zhang, Yan 
%A Sun, Haodong 
%A Li, Qi 
%A Sun, Kaiming 
%A Mou, Yuanjing 
%A Zhang, Shihong 
%D 0
%T Research on the Cutting Performance of Self-Lubricating Tools with Micro-Texture of the Front and Back Surfaces
%B 0
%9 PCBN tool; micro-texture of front and back surfaces; lubrication status; cutting force; surface roughness; chips; 
%! Research on the Cutting Performance of Self-Lubricating Tools with Micro-Texture of the Front and Back Surfaces
%K PCBN tool; micro-texture of front and back surfaces; lubrication status; cutting force; surface roughness; chips; 
%X To enhance the cutting performance of PCBN tools, a novel hexagonal micro-texture has been proposed. Three-dimensional models of both traditional and micro-textured tools were established, and the turning process was simulated using finite element analysis. The impact of the texture's position on tool performance was examined, and the micro-textured turning tool was prepared for orthogonal experiments to analyze cutting force, surface roughness, tool wear, and chip formation. The results indicated that, compared to the conventional tool (T1), the cutting force of the front and rear face textured tool (T4) was reduced by an average of 16.87%. Additionally, the surface roughness of the workpiece measured 1.51 μm, which is 37.6% lower than that of the T1 tool. The average wear width of the rear face was 3.86 μm, representing a 28.1% reduction compared to the conventional tool, demonstrating improved wear resistance, a larger chip bending radius, fewer burrs, and easier fracture. Furthermore, the cutting force decreased by an average of 6.41% with the incorporation of solid lubricant. Therefore, tools featuring micro-structures on both the front and back surfaces exhibit superior cutting performance.
%U https://www.sv-jme.eu/sl/article/research-on-the-cutting-performance-of-self-lubricating-tools-with-micro-texture-of-the-front-and-back-surfaces/
%0 Journal Article
%R 
%& 
%P 1
%J Articles in Press
%V 0
%N 0
%@ 0039-2480
%8 2025-01-15
%7 2025-01-15
Zhang, Yan, Haodong  Sun, Qi  Li, Kaiming  Sun, Yuanjing  Mou, & Shihong  Zhang.
"Research on the Cutting Performance of Self-Lubricating Tools with Micro-Texture of the Front and Back Surfaces." Articles in Press [Online], 0.0 (0): . Web.  03 Apr. 2025
TY  - JOUR
AU  - Zhang, Yan 
AU  - Sun, Haodong 
AU  - Li, Qi 
AU  - Sun, Kaiming 
AU  - Mou, Yuanjing 
AU  - Zhang, Shihong 
PY  - 0
TI  - Research on the Cutting Performance of Self-Lubricating Tools with Micro-Texture of the Front and Back Surfaces
JF  - Articles in Press
DO  - 
KW  - PCBN tool; micro-texture of front and back surfaces; lubrication status; cutting force; surface roughness; chips; 
N2  - To enhance the cutting performance of PCBN tools, a novel hexagonal micro-texture has been proposed. Three-dimensional models of both traditional and micro-textured tools were established, and the turning process was simulated using finite element analysis. The impact of the texture's position on tool performance was examined, and the micro-textured turning tool was prepared for orthogonal experiments to analyze cutting force, surface roughness, tool wear, and chip formation. The results indicated that, compared to the conventional tool (T1), the cutting force of the front and rear face textured tool (T4) was reduced by an average of 16.87%. Additionally, the surface roughness of the workpiece measured 1.51 μm, which is 37.6% lower than that of the T1 tool. The average wear width of the rear face was 3.86 μm, representing a 28.1% reduction compared to the conventional tool, demonstrating improved wear resistance, a larger chip bending radius, fewer burrs, and easier fracture. Furthermore, the cutting force decreased by an average of 6.41% with the incorporation of solid lubricant. Therefore, tools featuring micro-structures on both the front and back surfaces exhibit superior cutting performance.
UR  - https://www.sv-jme.eu/sl/article/research-on-the-cutting-performance-of-self-lubricating-tools-with-micro-texture-of-the-front-and-back-surfaces/
@article{{}{.},
	author = {Zhang, Y., Sun, H., Li, Q., Sun, K., Mou, Y., Zhang, S.},
	title = {Research on the Cutting Performance of Self-Lubricating Tools with Micro-Texture of the Front and Back Surfaces},
	journal = {Articles in Press},
	volume = {0},
	number = {0},
	year = {0},
	doi = {},
	url = {https://www.sv-jme.eu/sl/article/research-on-the-cutting-performance-of-self-lubricating-tools-with-micro-texture-of-the-front-and-back-surfaces/}
}
TY  - JOUR
AU  - Zhang, Yan 
AU  - Sun, Haodong 
AU  - Li, Qi 
AU  - Sun, Kaiming 
AU  - Mou, Yuanjing 
AU  - Zhang, Shihong 
PY  - 2025/01/15
TI  - Research on the Cutting Performance of Self-Lubricating Tools with Micro-Texture of the Front and Back Surfaces
JF  - Articles in Press; Vol 0, No 0 (0): Articles in Press
DO  - 
KW  - PCBN tool, micro-texture of front and back surfaces, lubrication status, cutting force, surface roughness, chips, 
N2  - To enhance the cutting performance of PCBN tools, a novel hexagonal micro-texture has been proposed. Three-dimensional models of both traditional and micro-textured tools were established, and the turning process was simulated using finite element analysis. The impact of the texture's position on tool performance was examined, and the micro-textured turning tool was prepared for orthogonal experiments to analyze cutting force, surface roughness, tool wear, and chip formation. The results indicated that, compared to the conventional tool (T1), the cutting force of the front and rear face textured tool (T4) was reduced by an average of 16.87%. Additionally, the surface roughness of the workpiece measured 1.51 μm, which is 37.6% lower than that of the T1 tool. The average wear width of the rear face was 3.86 μm, representing a 28.1% reduction compared to the conventional tool, demonstrating improved wear resistance, a larger chip bending radius, fewer burrs, and easier fracture. Furthermore, the cutting force decreased by an average of 6.41% with the incorporation of solid lubricant. Therefore, tools featuring micro-structures on both the front and back surfaces exhibit superior cutting performance.
UR  - https://www.sv-jme.eu/sl/article/research-on-the-cutting-performance-of-self-lubricating-tools-with-micro-texture-of-the-front-and-back-surfaces/
Zhang, Yan, Sun, Haodong, Li, Qi, Sun, Kaiming, Mou, Yuanjing, AND Zhang, Shihong.
"Research on the Cutting Performance of Self-Lubricating Tools with Micro-Texture of the Front and Back Surfaces" Articles in Press [Online], Volume 0 Number 0 (15 January 2025)

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Articles in Press

To enhance the cutting performance of PCBN tools, a novel hexagonal micro-texture has been proposed. Three-dimensional models of both traditional and micro-textured tools were established, and the turning process was simulated using finite element analysis. The impact of the texture's position on tool performance was examined, and the micro-textured turning tool was prepared for orthogonal experiments to analyze cutting force, surface roughness, tool wear, and chip formation. The results indicated that, compared to the conventional tool (T1), the cutting force of the front and rear face textured tool (T4) was reduced by an average of 16.87%. Additionally, the surface roughness of the workpiece measured 1.51 μm, which is 37.6% lower than that of the T1 tool. The average wear width of the rear face was 3.86 μm, representing a 28.1% reduction compared to the conventional tool, demonstrating improved wear resistance, a larger chip bending radius, fewer burrs, and easier fracture. Furthermore, the cutting force decreased by an average of 6.41% with the incorporation of solid lubricant. Therefore, tools featuring micro-structures on both the front and back surfaces exhibit superior cutting performance.

PCBN tool; micro-texture of front and back surfaces; lubrication status; cutting force; surface roughness; chips;