The Effect of Surface Roughness of End-Mills on Optimal Cutting Performance for High-Speed Machining

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CHEN, Chi-Hsiang ;WANG, Yung-Cheng ;LEE, Bean-Yin .
The Effect of Surface Roughness of End-Mills on Optimal Cutting Performance for High-Speed Machining. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 59, n.2, p. 124-134, june 2018. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/the-effect-of-surface-roughness-of-end-mills-on-optimal-cutting-performance-for-high-speed-machining/>. Date accessed: 22 dec. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2012.677.
Chen, C., Wang, Y., & Lee, B.
(2013).
The Effect of Surface Roughness of End-Mills on Optimal Cutting Performance for High-Speed Machining.
Strojniški vestnik - Journal of Mechanical Engineering, 59(2), 124-134.
doi:http://dx.doi.org/10.5545/sv-jme.2012.677
@article{sv-jmesv-jme.2012.677,
	author = {Chi-Hsiang  Chen and Yung-Cheng  Wang and Bean-Yin  Lee},
	title = {The Effect of Surface Roughness of End-Mills on Optimal Cutting Performance for High-Speed Machining},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {59},
	number = {2},
	year = {2013},
	keywords = {High-speed cutting; Grey relational analysis; surface roughness; end-mill},
	abstract = {In this study, effect of surface roughness of end-mills on cutting performance of high-speed machining has been investigated. And a novel optimization design approach of the processing parameters for the high-speed cutting of the DIN 1.2344 tool steel has been also proposed. The characteristics indexes of cutting performance selected for this investigation are tool life and metal removal rate. The processing parameters include the surface roughness of the relief face of an end-mill, cutting speed, feed per tooth, axial cutting depth, and radial cutting depth. With multiple performance indices, the process is integrated. Consequently, the optimal combination of processing parameters is determined by performing grey relational analysis. Analysis results indicate that the effect of cutting speed and feed per tooth are significant for multiple performance characteristics. Additionally, the surface roughness of the relief face of an end-mill essentially affects the surface roughness of the processed workpiece. Due to slightly effect on cutting performance characteristics of the rough machining, the surface roughness of the relief face of 0.43±0.02 (μm) for grinding conditions can be used to improve tool grinding efficiency. Verification experiments revealed that the proposed optimization design approach of processing parameters is a highly potential means for improving a 9.1 (min) in tool life, a 1200 (mm3/min) in metal removal rate, a 230616 (mm3) in total metal removal volumes and a 0.044 (μm) in average surface roughness of workpiece under the high-speed cutting.},
	issn = {0039-2480},	pages = {124-134},	doi = {10.5545/sv-jme.2012.677},
	url = {https://www.sv-jme.eu/article/the-effect-of-surface-roughness-of-end-mills-on-optimal-cutting-performance-for-high-speed-machining/}
}
Chen, C.,Wang, Y.,Lee, B.
2013 June 59. The Effect of Surface Roughness of End-Mills on Optimal Cutting Performance for High-Speed Machining. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 59:2
%A Chen, Chi-Hsiang 
%A Wang, Yung-Cheng 
%A Lee, Bean-Yin 
%D 2013
%T The Effect of Surface Roughness of End-Mills on Optimal Cutting Performance for High-Speed Machining
%B 2013
%9 High-speed cutting; Grey relational analysis; surface roughness; end-mill
%! The Effect of Surface Roughness of End-Mills on Optimal Cutting Performance for High-Speed Machining
%K High-speed cutting; Grey relational analysis; surface roughness; end-mill
%X In this study, effect of surface roughness of end-mills on cutting performance of high-speed machining has been investigated. And a novel optimization design approach of the processing parameters for the high-speed cutting of the DIN 1.2344 tool steel has been also proposed. The characteristics indexes of cutting performance selected for this investigation are tool life and metal removal rate. The processing parameters include the surface roughness of the relief face of an end-mill, cutting speed, feed per tooth, axial cutting depth, and radial cutting depth. With multiple performance indices, the process is integrated. Consequently, the optimal combination of processing parameters is determined by performing grey relational analysis. Analysis results indicate that the effect of cutting speed and feed per tooth are significant for multiple performance characteristics. Additionally, the surface roughness of the relief face of an end-mill essentially affects the surface roughness of the processed workpiece. Due to slightly effect on cutting performance characteristics of the rough machining, the surface roughness of the relief face of 0.43±0.02 (μm) for grinding conditions can be used to improve tool grinding efficiency. Verification experiments revealed that the proposed optimization design approach of processing parameters is a highly potential means for improving a 9.1 (min) in tool life, a 1200 (mm3/min) in metal removal rate, a 230616 (mm3) in total metal removal volumes and a 0.044 (μm) in average surface roughness of workpiece under the high-speed cutting.
%U https://www.sv-jme.eu/article/the-effect-of-surface-roughness-of-end-mills-on-optimal-cutting-performance-for-high-speed-machining/
%0 Journal Article
%R 10.5545/sv-jme.2012.677
%& 124
%P 11
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 59
%N 2
%@ 0039-2480
%8 2018-06-28
%7 2018-06-28
Chen, Chi-Hsiang, Yung-Cheng  Wang, & Bean-Yin  Lee.
"The Effect of Surface Roughness of End-Mills on Optimal Cutting Performance for High-Speed Machining." Strojniški vestnik - Journal of Mechanical Engineering [Online], 59.2 (2013): 124-134. Web.  22 Dec. 2024
TY  - JOUR
AU  - Chen, Chi-Hsiang 
AU  - Wang, Yung-Cheng 
AU  - Lee, Bean-Yin 
PY  - 2013
TI  - The Effect of Surface Roughness of End-Mills on Optimal Cutting Performance for High-Speed Machining
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2012.677
KW  - High-speed cutting; Grey relational analysis; surface roughness; end-mill
N2  - In this study, effect of surface roughness of end-mills on cutting performance of high-speed machining has been investigated. And a novel optimization design approach of the processing parameters for the high-speed cutting of the DIN 1.2344 tool steel has been also proposed. The characteristics indexes of cutting performance selected for this investigation are tool life and metal removal rate. The processing parameters include the surface roughness of the relief face of an end-mill, cutting speed, feed per tooth, axial cutting depth, and radial cutting depth. With multiple performance indices, the process is integrated. Consequently, the optimal combination of processing parameters is determined by performing grey relational analysis. Analysis results indicate that the effect of cutting speed and feed per tooth are significant for multiple performance characteristics. Additionally, the surface roughness of the relief face of an end-mill essentially affects the surface roughness of the processed workpiece. Due to slightly effect on cutting performance characteristics of the rough machining, the surface roughness of the relief face of 0.43±0.02 (μm) for grinding conditions can be used to improve tool grinding efficiency. Verification experiments revealed that the proposed optimization design approach of processing parameters is a highly potential means for improving a 9.1 (min) in tool life, a 1200 (mm3/min) in metal removal rate, a 230616 (mm3) in total metal removal volumes and a 0.044 (μm) in average surface roughness of workpiece under the high-speed cutting.
UR  - https://www.sv-jme.eu/article/the-effect-of-surface-roughness-of-end-mills-on-optimal-cutting-performance-for-high-speed-machining/
@article{{sv-jme}{sv-jme.2012.677},
	author = {Chen, C., Wang, Y., Lee, B.},
	title = {The Effect of Surface Roughness of End-Mills on Optimal Cutting Performance for High-Speed Machining},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {59},
	number = {2},
	year = {2013},
	doi = {10.5545/sv-jme.2012.677},
	url = {https://www.sv-jme.eu/article/the-effect-of-surface-roughness-of-end-mills-on-optimal-cutting-performance-for-high-speed-machining/}
}
TY  - JOUR
AU  - Chen, Chi-Hsiang 
AU  - Wang, Yung-Cheng 
AU  - Lee, Bean-Yin 
PY  - 2018/06/28
TI  - The Effect of Surface Roughness of End-Mills on Optimal Cutting Performance for High-Speed Machining
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 59, No 2 (2013): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2012.677
KW  - High-speed cutting, Grey relational analysis, surface roughness, end-mill
N2  - In this study, effect of surface roughness of end-mills on cutting performance of high-speed machining has been investigated. And a novel optimization design approach of the processing parameters for the high-speed cutting of the DIN 1.2344 tool steel has been also proposed. The characteristics indexes of cutting performance selected for this investigation are tool life and metal removal rate. The processing parameters include the surface roughness of the relief face of an end-mill, cutting speed, feed per tooth, axial cutting depth, and radial cutting depth. With multiple performance indices, the process is integrated. Consequently, the optimal combination of processing parameters is determined by performing grey relational analysis. Analysis results indicate that the effect of cutting speed and feed per tooth are significant for multiple performance characteristics. Additionally, the surface roughness of the relief face of an end-mill essentially affects the surface roughness of the processed workpiece. Due to slightly effect on cutting performance characteristics of the rough machining, the surface roughness of the relief face of 0.43±0.02 (μm) for grinding conditions can be used to improve tool grinding efficiency. Verification experiments revealed that the proposed optimization design approach of processing parameters is a highly potential means for improving a 9.1 (min) in tool life, a 1200 (mm3/min) in metal removal rate, a 230616 (mm3) in total metal removal volumes and a 0.044 (μm) in average surface roughness of workpiece under the high-speed cutting.
UR  - https://www.sv-jme.eu/article/the-effect-of-surface-roughness-of-end-mills-on-optimal-cutting-performance-for-high-speed-machining/
Chen, Chi-Hsiang, Wang, Yung-Cheng, AND Lee, Bean-Yin.
"The Effect of Surface Roughness of End-Mills on Optimal Cutting Performance for High-Speed Machining" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 59 Number 2 (28 June 2018)

Authors

Affiliations

  • National Formosa University 1
  • National Yunlin University of Science & Technology 2

Paper's information

Strojniški vestnik - Journal of Mechanical Engineering 59(2013)2, 124-134
© The Authors, CC-BY 4.0 Int. Change in copyright policy from 2022, Jan 1st.

https://doi.org/10.5545/sv-jme.2012.677

In this study, effect of surface roughness of end-mills on cutting performance of high-speed machining has been investigated. And a novel optimization design approach of the processing parameters for the high-speed cutting of the DIN 1.2344 tool steel has been also proposed. The characteristics indexes of cutting performance selected for this investigation are tool life and metal removal rate. The processing parameters include the surface roughness of the relief face of an end-mill, cutting speed, feed per tooth, axial cutting depth, and radial cutting depth. With multiple performance indices, the process is integrated. Consequently, the optimal combination of processing parameters is determined by performing grey relational analysis. Analysis results indicate that the effect of cutting speed and feed per tooth are significant for multiple performance characteristics. Additionally, the surface roughness of the relief face of an end-mill essentially affects the surface roughness of the processed workpiece. Due to slightly effect on cutting performance characteristics of the rough machining, the surface roughness of the relief face of 0.43±0.02 (μm) for grinding conditions can be used to improve tool grinding efficiency. Verification experiments revealed that the proposed optimization design approach of processing parameters is a highly potential means for improving a 9.1 (min) in tool life, a 1200 (mm3/min) in metal removal rate, a 230616 (mm3) in total metal removal volumes and a 0.044 (μm) in average surface roughness of workpiece under the high-speed cutting.

High-speed cutting; Grey relational analysis; surface roughness; end-mill