Study of Vibration Milling for Improving Surface Finish of Difficult-to-cut Materials

2677 Views
1412 Downloads
Export citation: ABNT
OSTASEVICIUS, Vytautas ;GAIDYS, Rimvydas ;DAUKSEVICIUS, Rolanas ;MIKUCKYTE, Sandra .
Study of Vibration Milling for Improving Surface Finish of Difficult-to-cut Materials. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 59, n.6, p. 351-357, june 2018. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/study-of-vibration-milling-for-improving-surface-finish-of-difficult-to-cut-materials/>. Date accessed: 23 dec. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2012.856.
Ostasevicius, V., Gaidys, R., Dauksevicius, R., & Mikuckyte, S.
(2013).
Study of Vibration Milling for Improving Surface Finish of Difficult-to-cut Materials.
Strojniški vestnik - Journal of Mechanical Engineering, 59(6), 351-357.
doi:http://dx.doi.org/10.5545/sv-jme.2012.856
@article{sv-jmesv-jme.2012.856,
	author = {Vytautas  Ostasevicius and Rimvydas  Gaidys and Rolanas  Dauksevicius and Sandra  Mikuckyte},
	title = {Study of Vibration Milling for Improving Surface Finish of Difficult-to-cut Materials},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {59},
	number = {6},
	year = {2013},
	keywords = {vibration cutting; finite element model; pre-twisted cantilever; axial mode; roughness},
	abstract = {This work studies the influence of high-frequency excitation of a cutting tool during end milling of workpieces made of difficult-to-cut metallic alloys. It is demonstrated that high-frequency vibrations superimposed onto the continuous movement of the tool lead to milling process stabilization with superior surface finish in comparison to conventional machining. A finite element model of the vibration milling tool was built and verified experimentally. The model treats the tool as an elastic pre-twisted structure (mill cutter) characterised by its natural vibration modes. The resonance frequencies of the axial vibration mode of cutters of two different lengths were predicted numerically and subsequently used for excitation of the vibration milling tool during cutting experiments. Qualitative and quantitative characterization of the surface quality of the machined stainless steel and titanium alloys was performed. Measurement results have confirmed that excitation of a specific tool mode is a prerequisite for achieving maximal efficiency of the vibration milling process. Statistical analysis of the collected roughness measurement data identified factors that most significantly contribute to the improved surface finish of the workpieces.},
	issn = {0039-2480},	pages = {351-357},	doi = {10.5545/sv-jme.2012.856},
	url = {https://www.sv-jme.eu/article/study-of-vibration-milling-for-improving-surface-finish-of-difficult-to-cut-materials/}
}
Ostasevicius, V.,Gaidys, R.,Dauksevicius, R.,Mikuckyte, S.
2013 June 59. Study of Vibration Milling for Improving Surface Finish of Difficult-to-cut Materials. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 59:6
%A Ostasevicius, Vytautas 
%A Gaidys, Rimvydas 
%A Dauksevicius, Rolanas 
%A Mikuckyte, Sandra 
%D 2013
%T Study of Vibration Milling for Improving Surface Finish of Difficult-to-cut Materials
%B 2013
%9 vibration cutting; finite element model; pre-twisted cantilever; axial mode; roughness
%! Study of Vibration Milling for Improving Surface Finish of Difficult-to-cut Materials
%K vibration cutting; finite element model; pre-twisted cantilever; axial mode; roughness
%X This work studies the influence of high-frequency excitation of a cutting tool during end milling of workpieces made of difficult-to-cut metallic alloys. It is demonstrated that high-frequency vibrations superimposed onto the continuous movement of the tool lead to milling process stabilization with superior surface finish in comparison to conventional machining. A finite element model of the vibration milling tool was built and verified experimentally. The model treats the tool as an elastic pre-twisted structure (mill cutter) characterised by its natural vibration modes. The resonance frequencies of the axial vibration mode of cutters of two different lengths were predicted numerically and subsequently used for excitation of the vibration milling tool during cutting experiments. Qualitative and quantitative characterization of the surface quality of the machined stainless steel and titanium alloys was performed. Measurement results have confirmed that excitation of a specific tool mode is a prerequisite for achieving maximal efficiency of the vibration milling process. Statistical analysis of the collected roughness measurement data identified factors that most significantly contribute to the improved surface finish of the workpieces.
%U https://www.sv-jme.eu/article/study-of-vibration-milling-for-improving-surface-finish-of-difficult-to-cut-materials/
%0 Journal Article
%R 10.5545/sv-jme.2012.856
%& 351
%P 7
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 59
%N 6
%@ 0039-2480
%8 2018-06-28
%7 2018-06-28
Ostasevicius, Vytautas, Rimvydas  Gaidys, Rolanas  Dauksevicius, & Sandra  Mikuckyte.
"Study of Vibration Milling for Improving Surface Finish of Difficult-to-cut Materials." Strojniški vestnik - Journal of Mechanical Engineering [Online], 59.6 (2013): 351-357. Web.  23 Dec. 2024
TY  - JOUR
AU  - Ostasevicius, Vytautas 
AU  - Gaidys, Rimvydas 
AU  - Dauksevicius, Rolanas 
AU  - Mikuckyte, Sandra 
PY  - 2013
TI  - Study of Vibration Milling for Improving Surface Finish of Difficult-to-cut Materials
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2012.856
KW  - vibration cutting; finite element model; pre-twisted cantilever; axial mode; roughness
N2  - This work studies the influence of high-frequency excitation of a cutting tool during end milling of workpieces made of difficult-to-cut metallic alloys. It is demonstrated that high-frequency vibrations superimposed onto the continuous movement of the tool lead to milling process stabilization with superior surface finish in comparison to conventional machining. A finite element model of the vibration milling tool was built and verified experimentally. The model treats the tool as an elastic pre-twisted structure (mill cutter) characterised by its natural vibration modes. The resonance frequencies of the axial vibration mode of cutters of two different lengths were predicted numerically and subsequently used for excitation of the vibration milling tool during cutting experiments. Qualitative and quantitative characterization of the surface quality of the machined stainless steel and titanium alloys was performed. Measurement results have confirmed that excitation of a specific tool mode is a prerequisite for achieving maximal efficiency of the vibration milling process. Statistical analysis of the collected roughness measurement data identified factors that most significantly contribute to the improved surface finish of the workpieces.
UR  - https://www.sv-jme.eu/article/study-of-vibration-milling-for-improving-surface-finish-of-difficult-to-cut-materials/
@article{{sv-jme}{sv-jme.2012.856},
	author = {Ostasevicius, V., Gaidys, R., Dauksevicius, R., Mikuckyte, S.},
	title = {Study of Vibration Milling for Improving Surface Finish of Difficult-to-cut Materials},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {59},
	number = {6},
	year = {2013},
	doi = {10.5545/sv-jme.2012.856},
	url = {https://www.sv-jme.eu/article/study-of-vibration-milling-for-improving-surface-finish-of-difficult-to-cut-materials/}
}
TY  - JOUR
AU  - Ostasevicius, Vytautas 
AU  - Gaidys, Rimvydas 
AU  - Dauksevicius, Rolanas 
AU  - Mikuckyte, Sandra 
PY  - 2018/06/28
TI  - Study of Vibration Milling for Improving Surface Finish of Difficult-to-cut Materials
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 59, No 6 (2013): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2012.856
KW  - vibration cutting, finite element model, pre-twisted cantilever, axial mode, roughness
N2  - This work studies the influence of high-frequency excitation of a cutting tool during end milling of workpieces made of difficult-to-cut metallic alloys. It is demonstrated that high-frequency vibrations superimposed onto the continuous movement of the tool lead to milling process stabilization with superior surface finish in comparison to conventional machining. A finite element model of the vibration milling tool was built and verified experimentally. The model treats the tool as an elastic pre-twisted structure (mill cutter) characterised by its natural vibration modes. The resonance frequencies of the axial vibration mode of cutters of two different lengths were predicted numerically and subsequently used for excitation of the vibration milling tool during cutting experiments. Qualitative and quantitative characterization of the surface quality of the machined stainless steel and titanium alloys was performed. Measurement results have confirmed that excitation of a specific tool mode is a prerequisite for achieving maximal efficiency of the vibration milling process. Statistical analysis of the collected roughness measurement data identified factors that most significantly contribute to the improved surface finish of the workpieces.
UR  - https://www.sv-jme.eu/article/study-of-vibration-milling-for-improving-surface-finish-of-difficult-to-cut-materials/
Ostasevicius, Vytautas, Gaidys, Rimvydas, Dauksevicius, Rolanas, AND Mikuckyte, Sandra.
"Study of Vibration Milling for Improving Surface Finish of Difficult-to-cut Materials" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 59 Number 6 (28 June 2018)

Authors

Affiliations

  • Kaunas University of Technology, Faculty of Mechanical Engineering and Mechatronics, Institute for Hi-Tech Development, Lithuania 1

Paper's information

Strojniški vestnik - Journal of Mechanical Engineering 59(2013)6, 351-357
© The Authors, CC-BY 4.0 Int. Change in copyright policy from 2022, Jan 1st.

https://doi.org/10.5545/sv-jme.2012.856

This work studies the influence of high-frequency excitation of a cutting tool during end milling of workpieces made of difficult-to-cut metallic alloys. It is demonstrated that high-frequency vibrations superimposed onto the continuous movement of the tool lead to milling process stabilization with superior surface finish in comparison to conventional machining. A finite element model of the vibration milling tool was built and verified experimentally. The model treats the tool as an elastic pre-twisted structure (mill cutter) characterised by its natural vibration modes. The resonance frequencies of the axial vibration mode of cutters of two different lengths were predicted numerically and subsequently used for excitation of the vibration milling tool during cutting experiments. Qualitative and quantitative characterization of the surface quality of the machined stainless steel and titanium alloys was performed. Measurement results have confirmed that excitation of a specific tool mode is a prerequisite for achieving maximal efficiency of the vibration milling process. Statistical analysis of the collected roughness measurement data identified factors that most significantly contribute to the improved surface finish of the workpieces.

vibration cutting; finite element model; pre-twisted cantilever; axial mode; roughness