Multi-Response Optimization of Single Point Incremental Forming of Al 6061 Sheet Through Grey-Based Response Surface Methodology

KARTHIK, Thangavel ;SRINIVASAN, Nagarajan ;RAJENTHIRAKUMAR, Duraisamy ;SRIDHAR, Ramasamy .
Multi-Response Optimization of Single Point Incremental Forming of Al 6061 Sheet Through Grey-Based Response Surface Methodology. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 70, n.9-10, p. 507-514, september 2023. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/multi-response-optimization-of-single-point-incremental-forming-of-al-6061-sheet-through-grey-based-response-surface-methodology/>. Date accessed: 20 dec. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2023.618.

Karthik, T., Srinivasan, N., Rajenthirakumar, D., & Sridhar, R.
(2024).
Multi-Response Optimization of Single Point Incremental Forming of Al 6061 Sheet Through Grey-Based Response Surface Methodology.
Strojniški vestnik - Journal of Mechanical Engineering, 70(9-10), 507-514.
doi:http://dx.doi.org/10.5545/sv-jme.2023.618

@article{sv-jmesv-jme.2023.618,
	author = {Thangavel  Karthik and Nagarajan  Srinivasan and Duraisamy  Rajenthirakumar and Ramasamy  Sridhar},
	title = {Multi-Response Optimization of Single Point Incremental Forming of Al 6061 Sheet Through Grey-Based Response Surface Methodology},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {70},
	number = {9-10},
	year = {2024},
	keywords = {grey based RMS; Single point incremental forming; roller ball tool; surface roughness; },
	abstract = {The single point incremental forming process (SPIF) is materialized to form the desired shapes in low-cost sheet metal processing and well suited for low batch components and customized designs. Many modifications have been attempted in recent years to maximize the formability, geometric accuracy and quality of the SPIF formed parts. In this work, an attempt has been made to analyse the influence of process parameters namely ball tool diameter, step size, spindle speed and sheet thickness on final wall thickness, forming force and surface roughness. The optimized results exhibit the desirable formability when the roller ball tool diameter of the tool is 12 mm. The results also project that formability of the sheet metal is minimized when the spindle speed is increased and the ball diameter maximizes the accuracy and surface roughness. Also minimizing the step size increases the product quality features. Upon conducting this multi-response optimization by grey based response surface methodology (RSM) technique It is identified that 12 mm ball diameter of the tool, 0.25 mm step size, 2445 rpm spindle speed, and 2 mm sheet thickness are the obtained optimized SPIF process parameters as confirmed through confirmation experiments.},
	issn = {0039-2480},	pages = {507-514},	doi = {10.5545/sv-jme.2023.618},
	url = {https://www.sv-jme.eu/article/multi-response-optimization-of-single-point-incremental-forming-of-al-6061-sheet-through-grey-based-response-surface-methodology/}
}

Karthik, T.,Srinivasan, N.,Rajenthirakumar, D.,Sridhar, R.
2024 September 70. Multi-Response Optimization of Single Point Incremental Forming of Al 6061 Sheet Through Grey-Based Response Surface Methodology. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 70:9-10

%A Karthik, Thangavel 
%A Srinivasan, Nagarajan 
%A Rajenthirakumar, Duraisamy 
%A Sridhar, Ramasamy 
%D 2024
%T Multi-Response Optimization of Single Point Incremental Forming of Al 6061 Sheet Through Grey-Based Response Surface Methodology
%B 2024
%9 grey based RMS; Single point incremental forming; roller ball tool; surface roughness; 
%! Multi-Response Optimization of Single Point Incremental Forming of Al 6061 Sheet Through Grey-Based Response Surface Methodology
%K grey based RMS; Single point incremental forming; roller ball tool; surface roughness; 
%X The single point incremental forming process (SPIF) is materialized to form the desired shapes in low-cost sheet metal processing and well suited for low batch components and customized designs. Many modifications have been attempted in recent years to maximize the formability, geometric accuracy and quality of the SPIF formed parts. In this work, an attempt has been made to analyse the influence of process parameters namely ball tool diameter, step size, spindle speed and sheet thickness on final wall thickness, forming force and surface roughness. The optimized results exhibit the desirable formability when the roller ball tool diameter of the tool is 12 mm. The results also project that formability of the sheet metal is minimized when the spindle speed is increased and the ball diameter maximizes the accuracy and surface roughness. Also minimizing the step size increases the product quality features. Upon conducting this multi-response optimization by grey based response surface methodology (RSM) technique It is identified that 12 mm ball diameter of the tool, 0.25 mm step size, 2445 rpm spindle speed, and 2 mm sheet thickness are the obtained optimized SPIF process parameters as confirmed through confirmation experiments.
%U https://www.sv-jme.eu/article/multi-response-optimization-of-single-point-incremental-forming-of-al-6061-sheet-through-grey-based-response-surface-methodology/
%0 Journal Article
%R 10.5545/sv-jme.2023.618
%& 507
%P 8
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 70
%N 9-10
%@ 0039-2480
%8 2023-09-19
%7 2023-09-19

Karthik, Thangavel, Nagarajan  Srinivasan, Duraisamy  Rajenthirakumar, & Ramasamy  Sridhar.
"Multi-Response Optimization of Single Point Incremental Forming of Al 6061 Sheet Through Grey-Based Response Surface Methodology." Strojniški vestnik - Journal of Mechanical Engineering [Online], 70.9-10 (2024): 507-514. Web.  20 Dec. 2024

TY  - JOUR
AU  - Karthik, Thangavel 
AU  - Srinivasan, Nagarajan 
AU  - Rajenthirakumar, Duraisamy 
AU  - Sridhar, Ramasamy 
PY  - 2024
TI  - Multi-Response Optimization of Single Point Incremental Forming of Al 6061 Sheet Through Grey-Based Response Surface Methodology
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2023.618
KW  - grey based RMS; Single point incremental forming; roller ball tool; surface roughness; 
N2  - The single point incremental forming process (SPIF) is materialized to form the desired shapes in low-cost sheet metal processing and well suited for low batch components and customized designs. Many modifications have been attempted in recent years to maximize the formability, geometric accuracy and quality of the SPIF formed parts. In this work, an attempt has been made to analyse the influence of process parameters namely ball tool diameter, step size, spindle speed and sheet thickness on final wall thickness, forming force and surface roughness. The optimized results exhibit the desirable formability when the roller ball tool diameter of the tool is 12 mm. The results also project that formability of the sheet metal is minimized when the spindle speed is increased and the ball diameter maximizes the accuracy and surface roughness. Also minimizing the step size increases the product quality features. Upon conducting this multi-response optimization by grey based response surface methodology (RSM) technique It is identified that 12 mm ball diameter of the tool, 0.25 mm step size, 2445 rpm spindle speed, and 2 mm sheet thickness are the obtained optimized SPIF process parameters as confirmed through confirmation experiments.
UR  - https://www.sv-jme.eu/article/multi-response-optimization-of-single-point-incremental-forming-of-al-6061-sheet-through-grey-based-response-surface-methodology/

@article{{sv-jme}{sv-jme.2023.618},
	author = {Karthik, T., Srinivasan, N., Rajenthirakumar, D., Sridhar, R.},
	title = {Multi-Response Optimization of Single Point Incremental Forming of Al 6061 Sheet Through Grey-Based Response Surface Methodology},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {70},
	number = {9-10},
	year = {2024},
	doi = {10.5545/sv-jme.2023.618},
	url = {https://www.sv-jme.eu/article/multi-response-optimization-of-single-point-incremental-forming-of-al-6061-sheet-through-grey-based-response-surface-methodology/}
}

TY  - JOUR
AU  - Karthik, Thangavel 
AU  - Srinivasan, Nagarajan 
AU  - Rajenthirakumar, Duraisamy 
AU  - Sridhar, Ramasamy 
PY  - 2023/09/19
TI  - Multi-Response Optimization of Single Point Incremental Forming of Al 6061 Sheet Through Grey-Based Response Surface Methodology
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 70, No 9-10 (2024): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2023.618
KW  - grey based RMS, Single point incremental forming, roller ball tool, surface roughness, 
N2  - The single point incremental forming process (SPIF) is materialized to form the desired shapes in low-cost sheet metal processing and well suited for low batch components and customized designs. Many modifications have been attempted in recent years to maximize the formability, geometric accuracy and quality of the SPIF formed parts. In this work, an attempt has been made to analyse the influence of process parameters namely ball tool diameter, step size, spindle speed and sheet thickness on final wall thickness, forming force and surface roughness. The optimized results exhibit the desirable formability when the roller ball tool diameter of the tool is 12 mm. The results also project that formability of the sheet metal is minimized when the spindle speed is increased and the ball diameter maximizes the accuracy and surface roughness. Also minimizing the step size increases the product quality features. Upon conducting this multi-response optimization by grey based response surface methodology (RSM) technique It is identified that 12 mm ball diameter of the tool, 0.25 mm step size, 2445 rpm spindle speed, and 2 mm sheet thickness are the obtained optimized SPIF process parameters as confirmed through confirmation experiments.
UR  - https://www.sv-jme.eu/article/multi-response-optimization-of-single-point-incremental-forming-of-al-6061-sheet-through-grey-based-response-surface-methodology/

Karthik, Thangavel, Srinivasan, Nagarajan, Rajenthirakumar, Duraisamy, AND Sridhar, Ramasamy.
"Multi-Response Optimization of Single Point Incremental Forming of Al 6061 Sheet Through Grey-Based Response Surface Methodology" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 70 Number 9-10 (19 September 2023)