Experimental Investigation on SS202 using Tubular and Double D Tubular Electrode Tool in Electrical Discharge Drilling Machining

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MANIKANDAPRABU, Pandiyan ;SARAVANAN, Kanthasamy Ganesan .
Experimental Investigation on SS202 using Tubular and Double D Tubular Electrode Tool in Electrical Discharge Drilling Machining. 
Articles in Press, [S.l.], v. 0, n.0, p. 595-606, october 2024. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/experimental-investigation-on-ss202-using-tubular-and-double-d-tubular-electrode-tool-in-electrical-discharge-drilling-machining/>. Date accessed: 22 nov. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2024.1076.
Manikandaprabu, P., & Saravanan, K.
(0).
Experimental Investigation on SS202 using Tubular and Double D Tubular Electrode Tool in Electrical Discharge Drilling Machining.
Articles in Press, 0(0), 595-606.
doi:http://dx.doi.org/10.5545/sv-jme.2024.1076
@article{sv-jmesv-jme.2024.1076,
	author = {Pandiyan  Manikandaprabu and Kanthasamy Ganesan  Saravanan},
	title = {Experimental Investigation on SS202 using Tubular and Double D Tubular Electrode Tool in Electrical Discharge Drilling Machining},
	journal = {Articles in Press},
	volume = {0},
	number = {0},
	year = {0},
	keywords = {modified electrode geometry; material removal rate; over cut; heat affected zone; recast layer; analysis of variance; },
	abstract = {To meet the demands of the manufacturing industry, a more robust approach is needed for current manufacturing processes. Machining of very hard materials with excellent dimensional accuracy and surface integrity is a challenging task, Currently, the electrical discharge machining (EDM) process is the optimal solution for machining such materials. Electrical discharge drilling machines find applications in various sectors such as aerospace, automobile and medicine. In this research, two different brass electrode geometries are considered: tubular electrode tool (TET) and double D tubular electrode tool (DDTET) on an SS202 work-piece. The input parameters of peak current (PI), pulse time ON (PONT), and pulse time OFF (POFFT) were varied. The output response measured and compared were material removal rate (MRR) and over cut (OC). The Taguchi technique was used to design the l16 orthogonal array (OA) experiment, and analysis of variance (ANOVA) was employed for result analysis using Minitab20 statistical software package. The results showed that the DDTET method produced significantly better MRR and OC improvements of 21.66 % and 2.28 % respectively. Additionally, a study was conducted on the formation of the recast layer (RL) and the heat affected zone (HAZ).},
	issn = {0039-2480},	pages = {595-606},	doi = {10.5545/sv-jme.2024.1076},
	url = {https://www.sv-jme.eu/article/experimental-investigation-on-ss202-using-tubular-and-double-d-tubular-electrode-tool-in-electrical-discharge-drilling-machining/}
}
Manikandaprabu, P.,Saravanan, K.
0 October 0. Experimental Investigation on SS202 using Tubular and Double D Tubular Electrode Tool in Electrical Discharge Drilling Machining. Articles in Press. [Online] 0:0
%A Manikandaprabu, Pandiyan 
%A Saravanan, Kanthasamy Ganesan 
%D 0
%T Experimental Investigation on SS202 using Tubular and Double D Tubular Electrode Tool in Electrical Discharge Drilling Machining
%B 0
%9 modified electrode geometry; material removal rate; over cut; heat affected zone; recast layer; analysis of variance; 
%! Experimental Investigation on SS202 using Tubular and Double D Tubular Electrode Tool in Electrical Discharge Drilling Machining
%K modified electrode geometry; material removal rate; over cut; heat affected zone; recast layer; analysis of variance; 
%X To meet the demands of the manufacturing industry, a more robust approach is needed for current manufacturing processes. Machining of very hard materials with excellent dimensional accuracy and surface integrity is a challenging task, Currently, the electrical discharge machining (EDM) process is the optimal solution for machining such materials. Electrical discharge drilling machines find applications in various sectors such as aerospace, automobile and medicine. In this research, two different brass electrode geometries are considered: tubular electrode tool (TET) and double D tubular electrode tool (DDTET) on an SS202 work-piece. The input parameters of peak current (PI), pulse time ON (PONT), and pulse time OFF (POFFT) were varied. The output response measured and compared were material removal rate (MRR) and over cut (OC). The Taguchi technique was used to design the l16 orthogonal array (OA) experiment, and analysis of variance (ANOVA) was employed for result analysis using Minitab20 statistical software package. The results showed that the DDTET method produced significantly better MRR and OC improvements of 21.66 % and 2.28 % respectively. Additionally, a study was conducted on the formation of the recast layer (RL) and the heat affected zone (HAZ).
%U https://www.sv-jme.eu/article/experimental-investigation-on-ss202-using-tubular-and-double-d-tubular-electrode-tool-in-electrical-discharge-drilling-machining/
%0 Journal Article
%R 10.5545/sv-jme.2024.1076
%& 595
%P 12
%J Articles in Press
%V 0
%N 0
%@ 0039-2480
%8 2024-10-04
%7 2024-10-04
Manikandaprabu, Pandiyan, & Kanthasamy Ganesan  Saravanan.
"Experimental Investigation on SS202 using Tubular and Double D Tubular Electrode Tool in Electrical Discharge Drilling Machining." Articles in Press [Online], 0.0 (0): 595-606. Web.  22 Nov. 2024
TY  - JOUR
AU  - Manikandaprabu, Pandiyan 
AU  - Saravanan, Kanthasamy Ganesan 
PY  - 0
TI  - Experimental Investigation on SS202 using Tubular and Double D Tubular Electrode Tool in Electrical Discharge Drilling Machining
JF  - Articles in Press
DO  - 10.5545/sv-jme.2024.1076
KW  - modified electrode geometry; material removal rate; over cut; heat affected zone; recast layer; analysis of variance; 
N2  - To meet the demands of the manufacturing industry, a more robust approach is needed for current manufacturing processes. Machining of very hard materials with excellent dimensional accuracy and surface integrity is a challenging task, Currently, the electrical discharge machining (EDM) process is the optimal solution for machining such materials. Electrical discharge drilling machines find applications in various sectors such as aerospace, automobile and medicine. In this research, two different brass electrode geometries are considered: tubular electrode tool (TET) and double D tubular electrode tool (DDTET) on an SS202 work-piece. The input parameters of peak current (PI), pulse time ON (PONT), and pulse time OFF (POFFT) were varied. The output response measured and compared were material removal rate (MRR) and over cut (OC). The Taguchi technique was used to design the l16 orthogonal array (OA) experiment, and analysis of variance (ANOVA) was employed for result analysis using Minitab20 statistical software package. The results showed that the DDTET method produced significantly better MRR and OC improvements of 21.66 % and 2.28 % respectively. Additionally, a study was conducted on the formation of the recast layer (RL) and the heat affected zone (HAZ).
UR  - https://www.sv-jme.eu/article/experimental-investigation-on-ss202-using-tubular-and-double-d-tubular-electrode-tool-in-electrical-discharge-drilling-machining/
@article{{sv-jme}{sv-jme.2024.1076},
	author = {Manikandaprabu, P., Saravanan, K.},
	title = {Experimental Investigation on SS202 using Tubular and Double D Tubular Electrode Tool in Electrical Discharge Drilling Machining},
	journal = {Articles in Press},
	volume = {0},
	number = {0},
	year = {0},
	doi = {10.5545/sv-jme.2024.1076},
	url = {https://www.sv-jme.eu/article/experimental-investigation-on-ss202-using-tubular-and-double-d-tubular-electrode-tool-in-electrical-discharge-drilling-machining/}
}
TY  - JOUR
AU  - Manikandaprabu, Pandiyan 
AU  - Saravanan, Kanthasamy Ganesan 
PY  - 2024/10/04
TI  - Experimental Investigation on SS202 using Tubular and Double D Tubular Electrode Tool in Electrical Discharge Drilling Machining
JF  - Articles in Press; Vol 0, No 0 (0): Articles in Press
DO  - 10.5545/sv-jme.2024.1076
KW  - modified electrode geometry, material removal rate, over cut, heat affected zone, recast layer, analysis of variance, 
N2  - To meet the demands of the manufacturing industry, a more robust approach is needed for current manufacturing processes. Machining of very hard materials with excellent dimensional accuracy and surface integrity is a challenging task, Currently, the electrical discharge machining (EDM) process is the optimal solution for machining such materials. Electrical discharge drilling machines find applications in various sectors such as aerospace, automobile and medicine. In this research, two different brass electrode geometries are considered: tubular electrode tool (TET) and double D tubular electrode tool (DDTET) on an SS202 work-piece. The input parameters of peak current (PI), pulse time ON (PONT), and pulse time OFF (POFFT) were varied. The output response measured and compared were material removal rate (MRR) and over cut (OC). The Taguchi technique was used to design the l16 orthogonal array (OA) experiment, and analysis of variance (ANOVA) was employed for result analysis using Minitab20 statistical software package. The results showed that the DDTET method produced significantly better MRR and OC improvements of 21.66 % and 2.28 % respectively. Additionally, a study was conducted on the formation of the recast layer (RL) and the heat affected zone (HAZ).
UR  - https://www.sv-jme.eu/article/experimental-investigation-on-ss202-using-tubular-and-double-d-tubular-electrode-tool-in-electrical-discharge-drilling-machining/
Manikandaprabu, Pandiyan, AND Saravanan, Kanthasamy Ganesan.
"Experimental Investigation on SS202 using Tubular and Double D Tubular Electrode Tool in Electrical Discharge Drilling Machining" Articles in Press [Online], Volume 0 Number 0 (04 October 2024)

Authors

Affiliations

  • Sona College of Technology, Department of Mechanical Engineering, India 1

Paper's information

Articles in Press
© The Authors 2024. CC BY-NC 4.0 Int.

https://doi.org/10.5545/sv-jme.2024.1076

To meet the demands of the manufacturing industry, a more robust approach is needed for current manufacturing processes. Machining of very hard materials with excellent dimensional accuracy and surface integrity is a challenging task, Currently, the electrical discharge machining (EDM) process is the optimal solution for machining such materials. Electrical discharge drilling machines find applications in various sectors such as aerospace, automobile and medicine. In this research, two different brass electrode geometries are considered: tubular electrode tool (TET) and double D tubular electrode tool (DDTET) on an SS202 work-piece. The input parameters of peak current (PI), pulse time ON (PONT), and pulse time OFF (POFFT) were varied. The output response measured and compared were material removal rate (MRR) and over cut (OC). The Taguchi technique was used to design the l16 orthogonal array (OA) experiment, and analysis of variance (ANOVA) was employed for result analysis using Minitab20 statistical software package. The results showed that the DDTET method produced significantly better MRR and OC improvements of 21.66 % and 2.28 % respectively. Additionally, a study was conducted on the formation of the recast layer (RL) and the heat affected zone (HAZ).

modified electrode geometry; material removal rate; over cut; heat affected zone; recast layer; analysis of variance;