Surface Roughness Evaluation of AZ31B Magnesium Alloy After Rough Milling Using Tools with Different Geometries

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ZAGÓRSKI, Ireneusz .
Surface Roughness Evaluation of AZ31B Magnesium Alloy After Rough Milling Using Tools with Different Geometries. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 70, n.7-8, p. 355-368, june 2024. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/surface-roughness-evaluation-of-az31b-magnesium-alloy-after-rough-milling-using-tools-with-different-geometry/>. Date accessed: 20 dec. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2023.885.
Zagórski, I.
(2024).
Surface Roughness Evaluation of AZ31B Magnesium Alloy After Rough Milling Using Tools with Different Geometries.
Strojniški vestnik - Journal of Mechanical Engineering, 70(7-8), 355-368.
doi:http://dx.doi.org/10.5545/sv-jme.2023.885
@article{sv-jmesv-jme.2023.885,
	author = {Ireneusz  Zagórski},
	title = {Surface Roughness Evaluation of AZ31B Magnesium Alloy After Rough Milling Using Tools with Different Geometries},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {70},
	number = {7-8},
	year = {2024},
	keywords = {rough milling; 3D surface roughness; Abbott-Firestone curve; rake angle; helix angle; magnesium alloy; },
	abstract = {This paper presents the experimental results of a study investigating the impact of machining parameters on 3D surface roughness after rough, dry milling. The following 3D roughness parameters were analysed: Sa (arithmetic mean height), Sq (root mean square height), Sz (maximum height), Sku (kurtosis), Ssk (skewness), Sp (maximum peak height), and Sv (maximum pit height). Roughness measurements were made on the end face of the specimens. Additionally, 3D surface topography maps and Abbot-Firestone material ratio curves were generated. Carbide end mills with variable rake and helix angles were used in the study. Experiments were conducted on AZ31B magnesium alloy specimens using a contact-type profilometer. The machining process was conducted using the parameters of so-called high-speed machining. Three variable technological parameters were analysed: cutting speed vc, feed per tooth fz, and axial depth of cut ap. The results showed that the surface roughness of the rough-milled specimens depended to a great extent on the tool geometry and applied machining parameters. Feed per tooth was found to have the greatest impact on surface roughness parameters. Lower values of the analysed surface roughness parameters (and therefore higher surface quality) were obtained (in most cases) for the tools with a rake angle γ of 5° and a helix angle λs of 50°. The results provided both theoretical and practical knowledge about the achievable surface roughness after rough milling using tools with different tool blade geometry. It was shown that rough milling is an effective and efficient type of machining for the AZ31B alloy.},
	issn = {0039-2480},	pages = {355-368},	doi = {10.5545/sv-jme.2023.885},
	url = {https://www.sv-jme.eu/article/surface-roughness-evaluation-of-az31b-magnesium-alloy-after-rough-milling-using-tools-with-different-geometry/}
}
Zagórski, I.
2024 June 70. Surface Roughness Evaluation of AZ31B Magnesium Alloy After Rough Milling Using Tools with Different Geometries. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 70:7-8
%A Zagórski, Ireneusz 
%D 2024
%T Surface Roughness Evaluation of AZ31B Magnesium Alloy After Rough Milling Using Tools with Different Geometries
%B 2024
%9 rough milling; 3D surface roughness; Abbott-Firestone curve; rake angle; helix angle; magnesium alloy; 
%! Surface Roughness Evaluation of AZ31B Magnesium Alloy After Rough Milling Using Tools with Different Geometries
%K rough milling; 3D surface roughness; Abbott-Firestone curve; rake angle; helix angle; magnesium alloy; 
%X This paper presents the experimental results of a study investigating the impact of machining parameters on 3D surface roughness after rough, dry milling. The following 3D roughness parameters were analysed: Sa (arithmetic mean height), Sq (root mean square height), Sz (maximum height), Sku (kurtosis), Ssk (skewness), Sp (maximum peak height), and Sv (maximum pit height). Roughness measurements were made on the end face of the specimens. Additionally, 3D surface topography maps and Abbot-Firestone material ratio curves were generated. Carbide end mills with variable rake and helix angles were used in the study. Experiments were conducted on AZ31B magnesium alloy specimens using a contact-type profilometer. The machining process was conducted using the parameters of so-called high-speed machining. Three variable technological parameters were analysed: cutting speed vc, feed per tooth fz, and axial depth of cut ap. The results showed that the surface roughness of the rough-milled specimens depended to a great extent on the tool geometry and applied machining parameters. Feed per tooth was found to have the greatest impact on surface roughness parameters. Lower values of the analysed surface roughness parameters (and therefore higher surface quality) were obtained (in most cases) for the tools with a rake angle γ of 5° and a helix angle λs of 50°. The results provided both theoretical and practical knowledge about the achievable surface roughness after rough milling using tools with different tool blade geometry. It was shown that rough milling is an effective and efficient type of machining for the AZ31B alloy.
%U https://www.sv-jme.eu/article/surface-roughness-evaluation-of-az31b-magnesium-alloy-after-rough-milling-using-tools-with-different-geometry/
%0 Journal Article
%R 10.5545/sv-jme.2023.885
%& 355
%P 14
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 70
%N 7-8
%@ 0039-2480
%8 2024-06-16
%7 2024-06-16
Zagórski, Ireneusz.
"Surface Roughness Evaluation of AZ31B Magnesium Alloy After Rough Milling Using Tools with Different Geometries." Strojniški vestnik - Journal of Mechanical Engineering [Online], 70.7-8 (2024): 355-368. Web.  20 Dec. 2024
TY  - JOUR
AU  - Zagórski, Ireneusz 
PY  - 2024
TI  - Surface Roughness Evaluation of AZ31B Magnesium Alloy After Rough Milling Using Tools with Different Geometries
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2023.885
KW  - rough milling; 3D surface roughness; Abbott-Firestone curve; rake angle; helix angle; magnesium alloy; 
N2  - This paper presents the experimental results of a study investigating the impact of machining parameters on 3D surface roughness after rough, dry milling. The following 3D roughness parameters were analysed: Sa (arithmetic mean height), Sq (root mean square height), Sz (maximum height), Sku (kurtosis), Ssk (skewness), Sp (maximum peak height), and Sv (maximum pit height). Roughness measurements were made on the end face of the specimens. Additionally, 3D surface topography maps and Abbot-Firestone material ratio curves were generated. Carbide end mills with variable rake and helix angles were used in the study. Experiments were conducted on AZ31B magnesium alloy specimens using a contact-type profilometer. The machining process was conducted using the parameters of so-called high-speed machining. Three variable technological parameters were analysed: cutting speed vc, feed per tooth fz, and axial depth of cut ap. The results showed that the surface roughness of the rough-milled specimens depended to a great extent on the tool geometry and applied machining parameters. Feed per tooth was found to have the greatest impact on surface roughness parameters. Lower values of the analysed surface roughness parameters (and therefore higher surface quality) were obtained (in most cases) for the tools with a rake angle γ of 5° and a helix angle λs of 50°. The results provided both theoretical and practical knowledge about the achievable surface roughness after rough milling using tools with different tool blade geometry. It was shown that rough milling is an effective and efficient type of machining for the AZ31B alloy.
UR  - https://www.sv-jme.eu/article/surface-roughness-evaluation-of-az31b-magnesium-alloy-after-rough-milling-using-tools-with-different-geometry/
@article{{sv-jme}{sv-jme.2023.885},
	author = {Zagórski, I.},
	title = {Surface Roughness Evaluation of AZ31B Magnesium Alloy After Rough Milling Using Tools with Different Geometries},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {70},
	number = {7-8},
	year = {2024},
	doi = {10.5545/sv-jme.2023.885},
	url = {https://www.sv-jme.eu/article/surface-roughness-evaluation-of-az31b-magnesium-alloy-after-rough-milling-using-tools-with-different-geometry/}
}
TY  - JOUR
AU  - Zagórski, Ireneusz 
PY  - 2024/06/16
TI  - Surface Roughness Evaluation of AZ31B Magnesium Alloy After Rough Milling Using Tools with Different Geometries
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 70, No 7-8 (2024): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2023.885
KW  - rough milling, 3D surface roughness, Abbott-Firestone curve, rake angle, helix angle, magnesium alloy, 
N2  - This paper presents the experimental results of a study investigating the impact of machining parameters on 3D surface roughness after rough, dry milling. The following 3D roughness parameters were analysed: Sa (arithmetic mean height), Sq (root mean square height), Sz (maximum height), Sku (kurtosis), Ssk (skewness), Sp (maximum peak height), and Sv (maximum pit height). Roughness measurements were made on the end face of the specimens. Additionally, 3D surface topography maps and Abbot-Firestone material ratio curves were generated. Carbide end mills with variable rake and helix angles were used in the study. Experiments were conducted on AZ31B magnesium alloy specimens using a contact-type profilometer. The machining process was conducted using the parameters of so-called high-speed machining. Three variable technological parameters were analysed: cutting speed vc, feed per tooth fz, and axial depth of cut ap. The results showed that the surface roughness of the rough-milled specimens depended to a great extent on the tool geometry and applied machining parameters. Feed per tooth was found to have the greatest impact on surface roughness parameters. Lower values of the analysed surface roughness parameters (and therefore higher surface quality) were obtained (in most cases) for the tools with a rake angle γ of 5° and a helix angle λs of 50°. The results provided both theoretical and practical knowledge about the achievable surface roughness after rough milling using tools with different tool blade geometry. It was shown that rough milling is an effective and efficient type of machining for the AZ31B alloy.
UR  - https://www.sv-jme.eu/article/surface-roughness-evaluation-of-az31b-magnesium-alloy-after-rough-milling-using-tools-with-different-geometry/
Zagórski, Ireneusz"Surface Roughness Evaluation of AZ31B Magnesium Alloy After Rough Milling Using Tools with Different Geometries" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 70 Number 7-8 (16 June 2024)

Authors

Affiliations

  • Lublin University of Technology, Faculty of Mechanical Engineering, Poland 1

Paper's information

Strojniški vestnik - Journal of Mechanical Engineering 70(2024)7-8, 355-368
© The Authors 2024. CC BY 4.0 Int.

https://doi.org/10.5545/sv-jme.2023.885

This paper presents the experimental results of a study investigating the impact of machining parameters on 3D surface roughness after rough, dry milling. The following 3D roughness parameters were analysed: Sa (arithmetic mean height), Sq (root mean square height), Sz (maximum height), Sku (kurtosis), Ssk (skewness), Sp (maximum peak height), and Sv (maximum pit height). Roughness measurements were made on the end face of the specimens. Additionally, 3D surface topography maps and Abbot-Firestone material ratio curves were generated. Carbide end mills with variable rake and helix angles were used in the study. Experiments were conducted on AZ31B magnesium alloy specimens using a contact-type profilometer. The machining process was conducted using the parameters of so-called high-speed machining. Three variable technological parameters were analysed: cutting speed vc, feed per tooth fz, and axial depth of cut ap. The results showed that the surface roughness of the rough-milled specimens depended to a great extent on the tool geometry and applied machining parameters. Feed per tooth was found to have the greatest impact on surface roughness parameters. Lower values of the analysed surface roughness parameters (and therefore higher surface quality) were obtained (in most cases) for the tools with a rake angle γ of 5° and a helix angle λs of 50°. The results provided both theoretical and practical knowledge about the achievable surface roughness after rough milling using tools with different tool blade geometry. It was shown that rough milling is an effective and efficient type of machining for the AZ31B alloy.

rough milling; 3D surface roughness; Abbott-Firestone curve; rake angle; helix angle; magnesium alloy;